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This product features a fully custom, made-to-measure design tailored exclusively to you. The result is a truly unique fit as if it were sculpted directly onto your body.

FLEXP ®



About the Suit

Intrudair FLEXP – Tunnel & Freefly Suit

Every FLEXP suit is custom-made and tailored to your body, giving you maximum control and comfort in every flight situation.

After extensive development and hundreds of hours of wind tunnel testing, one of Intrudair’s most advanced freefly and tunnel suits was born.

The FLEXP is built on the proven EXP platform, but takes it to a completely new level with an innovative use of materials.

What makes the FLEXP different?

The core of the suit is a special 2-way stretch Cordura®, which is:

  • extremely durable
  • flexible and comfortable
  • moves ergonomically with your body

The stretch panels follow the natural biomechanics of the body, resulting in:

  • more precise body control
  • increased flight stability
  • a more natural feel of movement

Performance without compromise

The FLEXP is a body-fit suit designed for advanced and professional pilots, offering:

  • excellent breathability
  • a wide usable speed range
  • full support for dynamic, full-body flight styles

Its specialized material structure optimizes airflow, ensuring:

  • reliable control at both low and high speeds
  • stable and predictable flight performance

Design & durability

  • Not suitable for printing, but ideal for embroidery
  • Built for the long term and optimized for extreme use
  • Clean, professional appearance

Recommended for

  • Advanced and professional freefly pilots
  • Wind tunnel athletes
  • Flyers who expect the same high-level performance in the wind tunnel and in the sky
  • Anyone who values the perfect balance of comfort and performance

Videos

FLEXP ®

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CUSTOM DESIGNER

Elements

Stitching color

Custom
Settings & Extras

Settings

Body Looseness/Fit

Slim-fit Normal-fit Loose-fit

Choose your preferred fit. The slim (body-fit) option provides a tighter, more aerodynamic feel. The normal setting offers a balanced fit. The loose option increases comfort and freedom of movement while adding more drag.


Collar type

Low Medium High

Collar height affects comfort, neck coverage, and aerodynamics. A low collar provides more freedom of movement and ventilation. The medium collar offers a balanced combination of comfort and protection. A high collar delivers increased coverage and a more secure fit around the neck.


Gender

Female Male

Select your gender to ensure accurate pattern development. Male and female cuts are tailored to different body proportions, providing optimal fit, comfort, and performance.


Leg cuff type

Tech. Normal Tight + Zip

Choose between three leg cuff constructions depending on your preferred fit and performance. The Technical option features a foldable and adjustable system that can be worn folded up or down, offering maximum versatility and airflow control. The Normal cuff uses a standard elastic construction for a comfortable, balanced fit and easy use. The Tight + Zipper option provides a close, aerodynamic fit with a zipper for precise adjustment, reducing airflow entry and enhancing performance.


Speed of the Suit

Slow Normal Fast

The suit’s fall rate is controlled by the looseness of the fabric in the arms and legs. A loose configuration increases surface area and drag, resulting in a slower fall rate. The normal setting provides a balanced performance. A tight (fast) configuration reduces drag, allowing for a higher fall speed.

Extra options:

Knee Protectors

0.6 cm thick high-density EVA foam reinforcement in the knee area. Engineered to absorb impacts and improve durability in high-wear zones, while maintaining flexibility and mobility. Recommended especially for tunnel flying and demanding use conditions.

Elbow Protectors

0.6 cm thick high-density EVA foam reinforcement integrated into the elbow area. Designed to absorb impacts and distribute pressure, reducing stress on the joints. Recommended especially for intensive tunnel use and repeated contact surfaces.

Extra Pocket Thigh

Extra Pocket

Include Base Layer Allowance

If you plan to wear a base layer (e.g. thermal or additional layers) under the suit, select “Yes”. In this case, extra allowance will be added during pattern development to ensure proper fit and comfort. If no base layer is worn, select “No” for a more precise, body-fitted result.

Using Own Knee Pads

If you use your own knee pads (either under or over the suit), select “Yes”. In this case, the knee area will be adjusted during pattern development to ensure proper fit and freedom of movement. If no external knee pads are used, select “No”.

Without Knee Pads

If you do not use knee pads, select “Yes”. In this case, the knee area will be designed without additional allowance or adjustments for padding. If you use knee pads, select “No”.

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Embroideries Fields marked with * are required!

Name Embroidery

+30€

Extra Embroidery

+60€

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