Wingsuit Development at Intrudair – The Technology of the Next Generation

For Intrudair, a wingsuit is not simply another product category.
It represents our technological peak.
The Formula 1 of garment engineering.

The knowledge gained through wingsuit development does not only shape pilot flight experience — it influences the mindset, structure, and operational efficiency of the entire company. What we learn here about precision, aerodynamics, and innovation flows through the complete Intrudair product portfolio.

Structured Development Philosophy

Our wingsuit development is not driven by instinctive experimentation.
It follows a clearly defined and structured engineering framework.

Core categories serve as dedicated development platforms:

• Acro
• Flock
• All-round
• BASE

These stable foundations allow the next-generation models to evolve according to current flight trends, pilot feedback, and emerging technological possibilities.

Experience and Feedback as the Driving Force

New models are shaped by:

• Direct pilot feedback — both positive and critical
• Accumulated flight experience over years
• Rapidly evolving wingsuit flight styles

It is not uncommon for a single piece of feedback to trigger structural size adjustments or the redesign of an entire pattern line. In some cases, smaller yet more efficient suits have been developed simply by refining aerodynamic details and internal pressure distribution.

Wing Profile – Conscious Aerodynamic Selection

One of the cornerstones of next-generation technology is deliberate wing profile selection.

The chosen profile defines the fundamental flight character of the suit — glide ratio, stability, pressurization behavior, and maneuverability.

Selecting the optimal profile always results from the balance of:

• Engineering calculation
• Real-world flight testing
• Pilot sensory feedback

Aerodynamic performance is never theoretical — it must be felt and validated in the air.

Innovation — But Only What Truly Works

Development often produces ideas that initially seem radical. New materials. New structural concepts. New assembly methods.

Everything is tested.

However, not every innovation remains in production — even if it is visually impressive, marketable, or technologically exciting.

If practical flight testing does not deliver measurable performance improvement, the concept is discarded.

In wingsuit flight, only real aerodynamic performance matters.

The Challenges of the New Generation

Key focus areas for the upcoming development cycle include:

• Optimized air inlet systems
• Potential integration of 3D-printed intake components
• Advanced bootie pattern geometry
• Ergonomic grip positioning
• Small but critical pilot-focused details such as cutaway pocket solutions and magnetic closure systems

These incremental improvements often create greater performance gains than a completely redesigned external shape.

Returning to Proven Foundations

Wingsuit flying evolves at remarkable speed. Pilots continuously seek innovation and technological advancement.

Yet sometimes the optimal solution lies in returning to:

• Proven legacy airfoil profiles
• Classic structural pattern lines
• Time-tested construction methods

True progress is not always about inventing something entirely new.
Often it is about refinement and precision optimization.

Our Mission

The objective at Intrudair is clear.

To deliver wingsuits that are safe, modern, aerodynamically refined, and thoroughly tested.

To create equipment where technology is not self-serving, but provides measurable flight advantage.

And to stand behind every suit with experience, structural precision, and a culture of continuous development.

Intrudair – Where Innovation Meets Flight